17-19 September 2024
Erholungsgesellschaft Aachen
Europe/Vienna timezone

Numerical investigation on the homogeneity of the deposited powder mixture during the powder spreading process of PBF-LB/M

18 Sep 2024, 09:50
20m
Room 1 (Erholungsgesellschaft Aachen)

Room 1

Erholungsgesellschaft Aachen

Oral Presentation Powder for MAM Powder for MAM

Speaker

Mr Ziping Sang (Institute of Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen e. V. )

Description

A powder bed fusion – laser beam / metal (PBF-LB/M) process and hot isostatic pressing (HIP) combined producing route was developed to manufacture nitrogen (N) in high-alloyed stainless steels in which mechanically mixed base AISI stainless steel 304L (SS304L) powder and silicon nitride (Si3N4) powder was manufactured by PBF-LB/M and further homogenized by HIP. Due to the partially undissolved Si3N4 powder in the intermediate product, sufficient N-content was kept and pore formation was reduced in the final product. The greatest difficulty of this producing route is to maintain the homogeneity of the deposited powder mixture during the powder spreading process. Therefore, this study aimed to identify the influencing factors on the homogeneity of the powder mixture during the powder spreading process and to achieve the target N-content in the intermediate product. On the one hand, microstructural characterization by the scanning electron microscope (SEM) was conducted on the deposited powder mixture sampled from the powder bed in a PBF-LB/M machine for qualitative mapping of the local Si3N4 fraction and N-content. On the other hand, numerical studies based on the discrete element method (DEM) were carried out to study the effects of layer thickness, substrate surface roughness, and powder properties on the intermediate product. By cross-correlating the experimental and numerical results, the required optimal process conditions can be determined for PBF-LB/M.

Speaker Country China

Primary author

Mr Yuanbin Deng (Institute for Materials Applications in Mechanical Engineering (IWM), RWTH Aachen)

Co-authors

Mr Ziping Sang (Institute of Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen e. V. ) Dr Jiali Zhang (Institute for Materials Applications in Mechanical Engineering (IWM), RWTH Aachen) Mr Felix Radtke (Institute for Materials Applications in Mechanical Engineering (IWM), RWTH Aachen) Mr Louis Becker (Chair of Materials Technology, Faculty of Mechanical Engineering, Ruhr University Bochum) Dr Simone Herzog (Institute for Materials Applications in Mechanical Engineering (IWM), RWTH Aachen) Prof. Sebastian Weber (Chair of Materials Technology, Faculty of Mechanical Engineering, Ruhr University Bochum) Prof. Christoph Broeckmann (Institute of Applied Powder Metallurgy and Ceramics (IAPK) at RWTH Aachen e. V. )

Presentation Materials