17-19 September 2024
Erholungsgesellschaft Aachen
Europe/Vienna timezone

Developing Zr-Based Bulk Metallic Glass through Laser Powder Bed Fusion Employing Second Generation of Non-Standard Beam Shaping Technology

18 Sep 2024, 11:50
20m
Room 2 (Erholungsgesellschaft Aachen)

Room 2

Erholungsgesellschaft Aachen

Oral Presentation Process- and Quality Control & Sustainability Process- and Quality Control & Sustainability

Speaker

Sepide Hadibeik (Montanuniversität Leoben)

Description

Limitations in bulk metallic glass (BMG) additive manufacturing arise from the relaxation of solidified layers, diminishing free volume, and adversely affecting part quality. The first generation of freeform laser beam shaping technology has demonstrated its capacity to produce Zr-based BMG test coupons devoid of any detectable crystalline phases, thereby minimizing the reheating of preceding layers or tracks; an achievement that could revolutionize material processing in LPBF. Modifying the laser beam shape additionally offers control over the molten pool's configuration and temperature distribution, encouraging productivity. Employing this uniform beam distribution results in a shallow and molten pool. The second generation of this technology with improved laser power handling stability and developed the capability to freeform shaping, in combination with laser tool path optimization approaches, has been used in this investigation, showing an enhancement in the 3D fabrication of Zr-based BMGs

Speaker Country Austria

Primary authors

Sepide Hadibeik (Montanuniversität Leoben) Dr Hossein Ghasemi-Tabasi (Swiss Advanced Manufacturing Center (SAMC), Switzerland Innovation Park Biel/Bienne, Aarbergstrrasse 46, 2503 Biel/Bienne, Switzerland) Dr Andreas Burn (Swiss Advanced Manufacturing Center (SAMC), Switzerland Innovation Park Biel/Bienne, Aarbergstrrasse 46, 2503 Biel/Bienne, Switzerland) Dr Florian Spieckermann (Department of Materials Science, Chair of Materials Physics, Montanuniversität Leoben, Jahnstraße 12, 8700 Leoben, Austria) Prof. Jürgen Eckert (Department of Materials Science, Chair of Materials Physics, Montanuniversität Leoben, Jahnstraße 12, 8700 Leoben, Austria)

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