24-26 March 2025
Grand Hotel Trento Piazza Dante
Europe/Vienna timezone

The propagation of short cracks near individual microstructural features studied in situ

25 Mar 2025, 16:10
20m
Room 1 (Grand Hotel Trento)

Room 1

Grand Hotel Trento

Oral Presentation - an extended abstract will be submitted Life-cycle prediction Fatigue

Speaker

Lukas Walch (Materials Center Leoben Forschung GmbH)

Description

For most metalworking tools, cutting-edge loads fluctuate at high levels during the industrial application, leading to material fatigue and tool failure. Usually, fatigue crack propagation is observed on cracks emanating from large, through-specimen-width notches that average a large number of microstructural features along the crack front, which does not represent reality. To address the lack of appropriate methods to monitor the propagation of application-relevant microstructurally short cracks a novel method is proposed: The technique enables in situ measurement of microstructurally short cracks emanating from an artificial defect of application-relevant size near a small number of microstructural features by use of the alternating-current potential drop method. The current work demonstrates the technique on the example of µm-sized semi-elliptical notches introduced via focused ion beam milling into industrial-grade high-speed steel. The propagation of microstructurally short cracks near systematically varied microstructural features was monitored. The fatigue crack extensions calculated based on the in situ measured current signals showed good agreement with fractographs made after the test specimens’ final fracture.

Speaker Country Austria
Are you interested in publishing the paper in a Steel Research International special issue? No

Primary author

Lukas Walch (Materials Center Leoben Forschung GmbH)

Co-authors

Thomas Klünsner (Materials Center Leoben Forschung GmbH) Mr Bernhard Sartory (Materials Center Leoben Forschung GmbH) Dr Stefan Marsoner (Materials Center Leoben Forschung GmbH) Dr Larissa Egger (Materials Center Leoben Forschung GmbH) Dr Anton Hohenwarter (Department of Materials Science, Chair of Materials Physics, Montanuniversity Leoben, Jahnstraße 12, A-8700 Leoben, Austria) Alfred Hackl (voestalpine Böhler Edelstahl GmbH & Co KG) Gerald Ressel (Materials Center Leoben Forschung GmbH)

Presentation Materials

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