22-25 September 2024
ASIA Hotel & Spa Leoben
Europe/Vienna timezone

A numerical study on the solidification shrinkage of the ingot in vacuum arc remelting (VAR) process

24 Sep 2024, 08:50
20m
ASIA Hotel & Spa Leoben

ASIA Hotel & Spa Leoben

In der Au 1/3, A-8700 Leoben, Austria
Oral Presentation Primary and Secondary Melt Processing including VIM, VAR, ESR, EBCHR, EIGA, Plasma Melting, Ingot Casting, Centrifugal Casting Session 2

Speaker

Mraz Krystof (Brno University of Technology)

Description

The Vacuum Arc Remelting (VAR) process is employed in the production of Nickel-based alloys, including Alloy 718. However, challenges arise during the process due to solidification shrinkage, leading to the loss of contact between the ingot and the mold. This phenomenon diminishes the cooling efficiency of the system, resulting in a deeper melt pool and a decline in ingot quality as heat removal becomes less effective. To comprehensively investigate the implications of solidification shrinkage, we introduce a sophisticated 2D axisymmetric Magnetohydrodynamics (MHD) model. This model incorporates calculations for electromagnetic, thermal, and flow fields. Also, the MHD model is fully coupled with a thermal stress-strain model, enabling the computation of solid mechanical parameters like stress, strain, and deformation within the ingot. Our coupled model provides essential insights, including the width of the air gap along the ingot, the precise position of contact between the ingot and mold, and the profile of the melt pool, among other critical parameters. Ultimately, the model's accuracy is verified through rigorous validation against experimental data, enhancing our understanding of the VAR process and its impact on the alloy quality.

Speaker Country Czech republic

Primary authors

Mraz Krystof (Brno University of Technology) Dr Jan Bohacek (Brno University of Technology) Dr Ebrahim Karimi Sibaki Dr Alexander Vakhrushev (Montanuniversität of Leoben) Prof. Abdellah Kharicha (Montanuniversität Leoben)

Co-authors

Prof. Menghuai Wu (Montanuniversität Leoben) Prof. Andreas Ludwig (Montanuniversität Leoben)

Presentation Materials