22-25 September 2024
ASIA Hotel & Spa Leoben
Europe/Vienna timezone

Magnethohydrodynamics (MHD) analysis of the molten pool in Vacuum Arc Remelting (VAR) of Alloy 718 utilizing Gaussian distribution

24 Sep 2024, 09:10
20m
ASIA Hotel & Spa Leoben

ASIA Hotel & Spa Leoben

In der Au 1/3, A-8700 Leoben, Austria
Oral Presentation Modeling of Metallurgical Processes including Heat/Mass Flow Modeling of Liquid Metal and Solidification Session 2

Speaker

Mehran Abdi (University of Leoben)

Description

This paper conducts an analysis of the Vacuum Arc Remelting (VAR) process to manufacture steel, examining the interplay of factors such as side-arcing, arc distribution types, thermal radiation, magnetohydrodynamics (MHD), and ingot solidification. The proposed numerical model explores how these factors influence the molten metal pool profile, which is a critical aspect in ensuring the production of ingots with minimal solidification defects. Simulation results demonstrate that the diffusive arc yields a shallower melt pool compared to the constricted arc; Increased side-arcing leads to a reduction in pool depth.
Moreover, we conducted a practical experiment in a dedicated melt shop to remelt a steel electrode using the VAR process. This experiment allowed us to extract crucial data, including the pool profile, water coolant temperature, etc. In alignment with the model, we maintained consistent input parameters during the experiment, including melt rate, electric current, voltage, etc. To validate our findings, we compare the simulation result with the experimental data, aiming to improve our understanding of MHD effects within the melt pool in VAR.

Speaker Country Austria

Primary author

Mehran Abdi (University of Leoben)

Co-authors

Ebrahim Karimi Sibaki (Montanuniversitaet) Prof. Andreas Ludwig (Chair for Modeling and Simulation of Metall. Processes, Dept. Metall., Montanuniversitaet Leoben) Menghuai Wu (Montanuniversitaet Leoben) abdellah kharicha (Montunivesität leoben)

Presentation Materials