22-25 September 2024
ASIA Hotel & Spa Leoben
Europe/Vienna timezone

Fast simulation of a multiphase tundish flow by using recurrence CFD

25 Sep 2024, 09:20
20m
ASIA Hotel & Spa Leoben

ASIA Hotel & Spa Leoben

In der Au 1/3, A-8700 Leoben, Austria
Oral Presentation Modeling of Metallurgical Processes including Heat/Mass Flow Modeling of Liquid Metal and Solidification Session 6

Speaker

Hannes Lumetzberger (JKU Linz / K1-MET GmbH)

Description

Abstract

Simulating the inclusion removal process in a tundish requires the consideration of large range of time and length scales.[1.] Because of both the steel and argon inlet, small timesteps as well as a fine mesh are required due to turbulence. On the other hand, the cleaning process itself takes comparatively long times to reach a steady state and consequently large computational costs are required for a full simulation.

However, the recurrent nature of the turbulent flow allows to approximate its evolution in an efficient, physically sound way called recurrence CFD.[2., 3.] Starting from a short high-fidelity time series, further predictions are made based on iteration of the method of analogues, i.e. it is assumed that similar states evolve in a similar fashion. This also holds for the cell-to-cell transport behavior of the flow, [4.] which makes it possible to describe the dynamics of passive species without the need to solve the Navier-Stokes equations. Hence, computational costs are massively reduced and process-relevant durations may be simulated.

References

  1. D.-Y. Sheng, Mathematical modelling of multiphase flow and inclusion behavior in a single-strand tundish, Metals 10 (9) (2020). doi:10.3390/met10091213
  2. T. Lichtenegger, S. Pirker, Recurrence CFD - a novel approach to simulate multiphase flows with strongly separated time scales, Chem. Eng. Sci. 153 (2016) 394–410. doi:10.1016/j.ces.2016.07.036
  3. T. Lichtenegger, S. Abbasi, S. Pirker, Transport in turbulent, recurrent flows: Time-extrapolation and statistical symmetrization, Chem. Eng. Sci. 259 (2022) 117795. doi:10.1016/j.ces.2022.117795
  4. S. Pirker, T. Lichtenegger, Efficient time-extrapolation of single- and multiphase simulations by transport based recurrence CFD (rCFD), Chem. Eng. Sci. 188 (2018) 65–83. doi:10.1016/j.ces.2018.04.059
Speaker Country Austria

Primary author

Hannes Lumetzberger (JKU Linz / K1-MET GmbH)

Co-authors

Stefan Pirker (Johannes Kepler University) Dr Thomas Lichtenegger (Johannes Kepler University)

Presentation Materials