Simulation of Mixing Efficiency in a Large-Scale Dephosphorization Converter with Combined Top and Bottom Blowing

21 May 2025, 12:20
20m
Room 2

Room 2

Oral Presentation - Full Paper will be submitted Impact of changed raw material mix on BOF process and secondary metallurgy Impact of changed raw material mix on BOF process and secondary metallurgy

Speaker

Chengyi Wang (Northeastern University /Central Iron and Steel Research Institute)

Description

To investigate the impact of combined blowing parameters on mixing behavior and dephosphorization efficiency in a dephosphorization converter, laboratory water model experiments were conducted on a 300t duplex dephosphorization converter based on similarity principles. The study examined 21 different configurations of bottom-blowing elements (varying in quantity and arrangement patterns), along with the effects of top-blowing intensity, oxygen lance position, and bottom-blowing intensity on bath mixing efficiency. Numerical simulations were performed for further comparative analysis. The results indicate that, under the condition of equal total gas supply intensity, adopting a symmetric and concentrated arrangement of 8 bottom-blowing elements, along with maintaining a high bottom-blowing flow rate, can significantly enhance the stirring effect in the molten pool. Industrial trials demonstrated that the average phosphorus content in semi-steel decreased from 0.0249% to 0.0173%, with dephosphorization rate improving from 75.3% to 85.4%, effectively enhancing both bath mixing efficiency and overall dephosphorization performance.
Key words: dephosphorization converter; top and bottom blowing; bottom blowing arrangement; water and numerical simulation; mixing time;

Are you interested in publishing the paper in a Steel Research International special issue? Yes
Speaker Country China

Primary author

Chengyi Wang (Northeastern University /Central Iron and Steel Research Institute)

Co-authors

Libin Yang (Central Iron and Steel Research Institute) Wei Wu (Central Iron and Steel Research Institute) Zhouhua Jiang (School of Metallurgy, Northeastern University)

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